Mounting the kLite Dual USB Charger in your Bike Cockpit

Mounting the kLite Dual USB Charger in your Bike Cockpit - Jefe.bike

Our product management team has come up with a bunch of new solutions to help you mount your kLite Dual USB charger in your bike cockpit! 

We know that many of you keep your kLite USB charger sequestered in your frame or handlebar bags, but did you know that it's waterproof and capable of living permanently on your handlebars or frameset? We've been riding with the kLite USB charger on our bars for three years and have met with tremendous success with it in this position. It's really great to have the visible red LED shining, telling you that everything is charging and working as it should. It's also easier to plug and unplug devices on the fly when you have everything within your visual frame. 

Some key success factors from our experience:

  • Keep the kLite Dual USB charger out of the constant stream of water and dirt coming from the wheels. It's OK if it gets wet, but wet+ dirty causes problems. Mount it in a spot that is blocked from wheel spray.
  • Tip the Dual USB charger back so that water won't pool inside the charging ports. The device is sealed from weather, but significant pooling inside the charging ports can short out charging and generally cause problems. Mounting on a slight angle keeps pooling at bay--even in a thunderstorm--and keeps you charging during the rain.
  • As part of your regular bike maintenance regime, put a thin coating of dielectric grease on the exterior metal components of the USB charger and the USB charger cords you use on your handlebars. This works to prevent surface rust, and is especially important if you ride near the ocean or in an area that uses salt or saline solutions to treat road conditions in the winter.
  • Lastly, once you insert your power input cord, you'll want to zip tie it to the "ladder" at the top of the USB charger. This will give you a secure connection, minimizing vibration and providing a fail-safe tether should your mounting solution fail while out on the trail.

There are a ton of ways to mount your USB charger in your bikepacking cockpit. The easiest way to classify the options is to start with the mounting "how"--the way the USB charger will mount to your setup. There are three primary connection methods:

  • Connect the USB charger to your bike with a three lobe / two lobe kLite / Go Pro system. The kLite self-adhesive connectors use 3M's all-condition VHB double sided tape to link the kLite Dual USB Charger to a Nylon 12 mounting plate with a kLite / Go Pro dual lobe connector. This will allow you to use a wide range of kLite / Go Pro three-lobe connectors available on the website.
  • Connect the USB charger to your bike with a Garmin-style circular push and turn mount. The jefe velo self-adhesive connectors also use 3M's all-condition VHB double sided tape to link the kLite Dual USB Charger to a PVC mounting plate with a Garmin-style circular connector. This will allow you to use a wide range of Garmin circular connectors available on the website (or in your parts bin!)
  • Connect the USB charger to your bike with some self-adhesive hook and loop material. While Velcro-like solutions have been a "go-tos" in the bikepacking community for years, they have a range of drawbacks, including mounting security, damage to your frameset finish, and vibration resistance. We recommend one of the previous two mounting solutions.

Option 1: kLite / Go-Pro Mounting of the Dual USB Charger:

Clean your USB charger with some mild soap and water, allow it to dry, and then mount the connector using the provided VHB double sided tape. 

Once mounted, allow the VHB adhesive to set for 12 - 24 hours before using. This will assure the best long-lasting connection.

And then assess your mounting optons! This will allow you to connect the kLite Dual USB Charger to any three-lobe kLite / Go Pro connector.

Here are a few examples from the jefe.bike website:

1.1: kLite Aluminum handlebar mount

Fits 31.8mm and 35mm handlebars, or 22.2mm bar extenders with provided spacer cams.

Durable CNC Aluminum

Can project "up and out" to provide clearance from other cockpit items.

1.2: Jefe Velo low profile handlebar mount

Fits 31.8mm or 22.2mm bar extenders with spacer cams (not provided)
Durable CNC Aluminum
Low profile keeps things close to the bars.                                                                                                                                                                                                                                                                                                    
This solution fits underneath the headset cap, with the connection lobes facing toward the front of the bike. 
Durable CNC Aluminum
If performing DIY, requires knowledge of headset tensioning process.

                                                                                                                                                                                                                                                                                           

Solution replaces your current headset cap, with the connection lobes facing towards the front of the bike
Durable CNC Aluminum
If performing DIY, requires knowledge of headset tensioning process.                                                                                                                                                                 
Super useful if you have some M5 mounts in your cockpit; some engineered aerobar solutions, like BarYak, have ample M5 mount positions.
Durable CNC Aluminum                                                                                                                                                                                                         
Lightweight way to mount your USB charger to your handlebars; works best with bar tape underneath.
Fits 31.8mm and 35mm handlebars
Comes with single use UV resistant zip ties.                                                                                                                                                                                                                                                                                                                                   
This also comes with 3M VHB double sided tape onboard.
Securely connect your USB charger to any Garmin-style circular push and turn mount.
This style is different from the kLite / Go-Pro style in that the push and turn mount offers a quick disconnect capability while the kLite / GoPro style must be removed using an allen bolt..
Once securing it to your kLite Dual USB charger, you can use any of the following mounts on the jefe.bike website:
Aluminum CNC Machined, fits 31.8mm and 22.2 bars with included spacer cam
Put your USB charger "on top" and your ULTRA lamp below                                                                                                                                                                                                                                                                                                                                                                          
Aluminum CNC Machined, fits 22.2 Aero bars.
Designed to put lamp and USB charger in the center of the two aero bars.
Very slick space saving solution.                                                                                                                                                                                                                                                          
Replaces existing headset cap. Lightweight CNC Titanium; comes with all hardware needed
If performing DIY, requires knowledge of headset tensioning process. 

 

Replaces existing headset cap. Lightweight CNC Aluminum, comes with all hardware needed
Angle of mount is adjustable
If performing DIY, requires knowledge of headset tensioning process.                                                                                                                                                                              
2.5:  Jefe Velo Removable, Quick Adjust Mount
Ships with Garmin self-adhesive mount!
Fits 22.2 - 35mm bars
Hand adjustable with threaded vernier, works best over handlebar tape or cushioned surface to provide "grab".
                                                                                             

Mounts to 22.2 extension bar with included zip ties
kLite / GoPro mount on front is for Qube - not designed for the weight of the ULTRA lamp.

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